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Design Story
How we Built Victory

In the winter of 1995 I read an article in the New York Times business section about Eric Goetz and his boat building business (Sunday, January 22, 1995-section 3).  At the time they were working like mad on a number of America’s Cup programs and were “top dogs” in the high performance sail boat building business game.  I called them and was introduced to Hal Walcoff, who invited me to visit their plant in Bristol, Rhode Island and discuss my new A Scow ideas. In February of 1997 I visited Goetz and was blown away with their technology. Also during this trip I was introduced to Dirk Kramers who became our designer and idea man.

In June of 1997 Dirk and Hal traveled to Minnetonka to sail on Victory (’86 Melges) and to learn more about A Scows.

Dirk started working on drawings and ideas, but because of personal issues on my part the project was put on hold until the spring of 2000. Rob Evans entered the project at this time.  We were looking at building a carbon fiber hull at an all up weight of 1200 lbs. (note: the idea of a lighter carbon fiber hull was dropped in 2002.)

In June of 2000, M100 (’85 Melges) was measured with a laser inferometer by Andrew Williams to determine the hull shape.  The computer told us that shape was a little bumpy, but generally okay. However, the shape was not symmetrical which, obviously, needed to be corrected.  Other minor changes to the shape were also made to allow the boat to float on it's lines properly as an eventual 1,200 pound design.

Building "A" Hull
To build a new hull, you need a mold to build the hull in. To build a mold, you need a plug, which is the hull shape, but made in styrofoam. A plug can be milled using large milling machine, which is driven by computer programs.

During the Christmas season of 2001 I met long-time Minnetonka scow sailor Chuck Gorgen at a party where we talked about the A Scow project.  He told me of a firm by the name of PAR Systems in Shoreview, MN just north of St. Paul.  PAR Systems manufactures huge 5 axis milling machines used in aircraft and boat plug work.  Chuck introduced me to Charles Haberman, who was very interested in making the hull and deck plugs.  At this time I was also introduced to Lance Molby, who became our local computer expert and did a wonderful job of fitting all the pieces together.

We started building the hull plug in late February of 2002 along the lines of the current A Scow hulls. The only changes to the common A shape was to better streamline the hull by removing the "bumps" and increasing the hull width at the bow and stern by about 6cm.  The length, width, molded depth and deck crown measurements are very near common A Scow dimensions. It took a good two months to complete the plugs with all the careful checking we did to be sure we were making class legal tooling.

Thanks again to Charles and Lance.

We had a bumpy time when we started the mold tooling, but were saved by Mike Parks, who formerly worked for Johnson Boat Works for some 15 years.  He went into his own fiberglass repair business when Johnson was sold in 1998.  Mike went to work... and fourteen hand rubbed coats of wax later started building both the deck and hull molds.

We went through some 3000+ pounds of fiberglass and resin building the two molds.  When the glass work was finished Rick Bohn of Bohn Welding put some 3500 pounds of steel around the two molds... 6 full days of cutting, fitting and welding.  The same work also was done for the center truss plug and mold.

On Dec 9th, 2002 Mike and I started molding the deck.  The hull came next, followed by the center truss.  Lance and Charles designed and water jet cut the bulkheads and side trusses from preformed foam and glass. The net result-- "a perfect fit!”

Our design incorporated an improved center-truss and sideboard trusses that improve stiffness of the boat and add longevity to the hull.

The center truss and side trusses were glued and glassed in place.  The deck fit very well and was glued and glassed in place.  The finished hull and deck were removed from the mold on February 27th, 2003.

We then took the boat home to Shed 9 after making stops at Composite One, PAR Systems, and CBF by Pierre (Gerard Pierre), who made the center truss plug.  We wanted to show them the finished boat and thank them for their great work.

Rigging and Sailing
In April of 2003 Sander Sundberg, the official ILYA measurer, measured both the Victory tooling and boat and found them to be in full compliance with all ILYA Class A scantlings. In other words there is no question the hull of Victory was built as a class legal A Scow.

Once the boat was home, I really went to work fitting out all my ideas which were finished in time for a May 4th launching. It happened to be a very cold, wet, windy day.

We got the boat up on the it's newly rebuilt and painted lift (by Willie Crear).  A great, fun party was hosted by Tom and Georgia Burton with all the builders, suppliers and crew.

Thanks to Hale, Dirk, Charles, Lance, Gerard, Mike and so many others including the fabulous Victory crew who have made this project a successful reality.

In the following weeks and months, we sailed our tails off with practice, race, practice, race and more practice, both home and away.  Although we're all experienced "A" sailors and have sailed together many times, there was plenty of orientation to the new boat and we all wanted to "up our game" along with the new boat. We did not win all the races, but we did bring up the level of competition one small notch, just as all those that have proceeded us.

Moving to carbon fiber and the V38
In the fall of 2005, Susana and I decided to move forward with the carbon fiber boat project. After several months of planning, meetings and trips to vendors, we formed Victory by Design, L.L.C. to give us a proper organizational structure. Following much discussion we decided upon V38 as the name for the new boat. Our next effort was to gain organizational support from the Inland Lakes Yachting Association (ILYA) in order to interest local sailors in purchasing boats.

The assurance of competition and innovation
On October 14, 2006, the ILYA Board of Directors unanimously voted to authorize the participation of carbon fiber composite hulls in the A Scow Open Class racing events. The board action also allows the sideboards to be built of carbon fiber composite materials.

This decision affirms the nature of the A class to be one that allows for development and innovation. We are poised to take advantage of the new ruling, and have well known Goetz Custom Boats of Bristol, Rhode Island lined up to build hulls. The boat is expected to weigh in at 1250 pounds, all up. The spars and rudders are constructed of carbon fiber as well. We are very excited about this long-dreamed-of carbon fiber boat, and know it will provide for spectacular sailing.

This new ILYA authorization establishes a sub-class within the A Scow Open Class Fleet that assures racing competition for the new lighter-weight boat. We think it's likely that the combination of safety, ease of handling, and brute speed of the V38 will bring sport boat enthusiasts from around the country into racing one of the world's fastest monohulls.

Photos
(click images to enlarge "back" to return)

The finished mold

The hull is removed from the mold with the attached deck.

Hull is hoisted from the mold.

Smooth mold, eh?

Bringing Home Victory

Hardware is installed

Champagne is poured

And...it floats!

Cake is cut.

Hanging with Friends

Victory!
 

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Victory By Design L.L.C.  - Spectacular Sailing
20614 Linwood Rd, Excelsior, MN 55331
VictoryByDesign@msn.com   p-952-474-5757   f-952-474-6263
Copyright©2006,Victory  By Design L.L.C.  -  Photo Credits: Dayton Walker & Susana Robinson.